Each year, thousands of construction workers suffer head injuries on the job.  Some common causes of head injuries include:

• Being struck by a falling tool or material or a moving object, such as materials being moved by a crane or another worker.
• Falling and coming in contact with an object or surface, such as equipment, a wall, or the ground.
• Coming in contact with overhead hazards, such as equipment or electrical wires – the latter can result in a worker being electrocuted.

 

In 2018 alone, almost 8,000 construction workers suffered a head injury and 230 construction workers died from their injury. These deaths and injuries take a significant human and financial toll on the injured workers, their families, and their employers.

The following research and resources can help raise awareness of the risks and ways to prevent head injuries.

Information and Resources to Prevent Head Injuries

CPWR Resources

• NEW – VERSION 2 OUT NOW! Selecting Head Protection for Construction Work (A Guide); also available in Spanish
• Webinar [Part 1]: Head Protection in the Construction Industry: The Basics (originally presented October 15, 2024)
  Play Recording          Spanish (Audio Only) Recording      Download Presentation          Additional Resources
• Webinar [Part 2]: Selection and Practical Use of Head Protection in the Construction Industry (originally presented October 31, 2024)
  Play Recording          Spanish (Audio Only) Recording      Download Presentation
• Head Protection: Preventing Head Injuries (15-minute Awareness Program recording)
• Hazard Alert: Preventing Head Injuries (English, Spanish)
• Toolbox Talk: Head Protection (English, Spanish)
• Infographic: Protect Your Head

Standards and Requirements

• The U.S. Occupational Safety and Health Administration (OSHA) 1926 Subpart E, Personal Protective and Life Saving Equipment, Head Protection
• American National Standards Institute (ANSI) Z89.1-2009, Z89.1-2003, and Z89.1-2003
• ANSI/International Safety Equipment Association z89.1-2014

ISEA Resources

• Head Protection webpage
• Know Your Facts: Choosing the Right Head Protection

OSHA Resources

• Personal Protective Equipment
• Quick Card Construction Personal Protective Equipment (PPE)

NIOSH Articles and Research

• Video: Hard Hats and Helmets: Keeping Workers Safe
• NIOSH Science Blog: Construction Helmets and Work-related Traumatic Brain Injury; Los cascos para la construcción y las lesiones cerebrales traumáticas relacionadas con el trabajo 
• Wu, J.Z., Pan, C.S., Cobb, C., Moorehead, A., Kau, T.Y., & Wimer, B.M. (2022). Evaluation of the Fall Protection of Type I Industrial Helmets. Annals of Biomedical Engineering, 50(11), 1565–1578. https://doi.org/10.1007/s10439-022-02922-3
• Pan, C.S., Wimer, B.M., Welcome, D.E., & Wu, J.Z. (2021). An Approach to Characterize the Impact Absorption Performance of Construction Helmets in Top Impact. Journal of Testing and Evaluation, 49(3), 2162-2174. https://doi.org/10.1520/jte20180604
• Wu, J.Z., Pan, C.S., Ronaghi, M., Wimer, B.M., & Reischl, U. (2021). Application of polyethylene air-bubble cushions to improve the shock absorption performance of Type I construction helmets for repeated impacts. Bio-medical materials and engineering, 32(1), 1–14. https://doi.org/10.3233/BME-201132
• Wu, J.Z., Pan, C.S., & Wimer, B.M. (2019). Evaluation of the shock absorption performance of construction helmets under repeated top impacts. Engineering failure analysis, 96, 330–339. https://doi.org/10.1016/j.engfailanal.2018.10.015
• Wu, J.Z., Pan, C.S., Wimer, B.M., & Rosen, C.L. (2017). An improved finite element modeling of the cerebrospinal fluid layer in the head impact analysis. Bio-medical materials and engineering, 28(2), 187–199. https://doi.org/10.3233/BME-171666
• Wu, J.Z., Pan, C.S., Wimer, B.M., & Rosen, C.L. (2017). Finite element simulations of the head-brain responses to the top impacts of a construction helmet: Effects of the neck and body mass. Proceedings of the Institution of Mechanical Engineers. Part H, Journal of Engineering in Medicine, 231(1), 58–68. https://doi.org/10.1177/0954411916678017
• Headgear systems with Air-Bubble Cushioning Liner for Improved Shock Absorption Performance, Pan, C.S., Wu, J.Z., and Reischl, U., .U.S. Patent Application No. 17/160,177. Washington, DC: U.S. Bibliographic Data – Application – Patent Center – USPTO. (2021). https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20210227916  
• Effects of Proper Helmet Wearing on the Protection Performance for Industrial Helmets, Wu, J.Z., Pan, C.S., Cobb, C., Moorehead, A., and Wimer, B., presented in the 33^rd Annual International Occupational Ergonomics and Safety Conference, September 16-17 and was published in the Proceedings, December 2021, pages 121-125. ISBN: 97819384965-9-2.
• 100 Years of the Hard Hat, 100 Years of Safety, Dr. John Howard, Director, NIOSH, From the Director’s Desk, Volume 17, Number 8 (December 2019)
• Shock Absorption Performance of Construction Helmets under Repeated Top Impacts Dr. Chris Pan, NORA Construction Sector Council Meeting (November 2019)
• Shock absorption performance of construction helmets under repeated top impacts. Dr. Chris Pan, Proceedings of the XXXI^st Annual International Occupational Ergonomics and Safety Conference (June 2019)
• Effects of impactor mass in top impact tests in evaluation of shock absorption performance of construction helmets: a preliminary study. Dr. Chris Pan, “Proceedings of the XXXI Annual International Occupational Ergonomics and Safety Conference (June 2019)
• Quantification of the shock absorption performance of construction helmets in top impact. Dr. Chris Pan, Proceedings of the American Society of Biomechanics annual meeting (August 2018)
• A computational model for optimization design of construction helmet. Dr. Chris Pan, Proceedings of 5^th International Conference on Computational and Mathematical Biomedical Engineering (April 2017)
• An improved finite element modeling of the cerebrospinal fluid layer in the head impact analysis. Dr. Chris Pan, Bio-Med Mater Eng, Volume 28, Number 2 (March 2017)
• Automatic detection of helmet uses for construction safety. Dr. Chris Pan, Proceedings of the 2016 IEEE/WIC/ACM International Conference on Web Intelligence Workshops (January 2017)
• Finite element simulations of the head-brain responses to the top impacts of a construction helmet: effects of the neck and body mass. Dr. Chris Pan, Proc Inst Mech Eng, Volume: 231, Number 1 (January 2017)
• An improved finite element model to simulate the brain acceleration due to a front impact. Dr. Chris Pan, Proceedings of the Sixth American Conference on Human Vibration (June 2016)

Additional Research

• Industrial helmet injury protection from falls – Study highlight from Liberty Mutual Insurance (2022)
• ** Bottlang, M., Hodgdon, M., Tsai, S., & Madey, S. (2023). Climbing style safety helmets do not improve impact protection over type II hard hats. Safety Science, 168, 106296. https://doi.org/10.1016/j.ssci.2023.106296 https://doi.org/10.1016/j.heliyon.2022.e09962
• ** Bottlang, M., DiGiacomo, G., Tsai, S., & Madey, S. (2022). Effect of Helmet Design on Impact Performance of Industrial Safety Helmets. Heliyon, 8(8), e09962. https://doi.org/10.1016/j.heliyon.2022.e09962

** Some of the authors are affiliated with a head protection manufacturer.

Other Resources

• Washington State Department of Labor and Industries. Head protection [Hard Hats]: Training on The Use of Hard Hats in The Workplace (2009)
• Taking care of your Hard Hat, The Occupational Health and Safety Magazine (2001)